Solidworks design
Test fitting of partial progress
I use these small aluminum bars for a lot of projects. Here, they for the backbone of the figure, sliding into slots in the 3D print. I pick them up in person at Industrial Metal Supply so I’m unsure exactly which size they are, but I’m pretty sure it is one of the ones on this page: https://www.industrialmetalsupply.com/6061-and-6063-aluminum-rectangle-bar#1
Progress on a version with a head that ended up looking too small. I took a lot of time to redesign it to make a better version and I’m glad I did. The above picture’d could have worked out, but I know I’d be unhappy with it. It’s easy to have something printed and assembled and not want to revisit.